{"id":655,"date":"2020-03-30T02:16:20","date_gmt":"2020-03-30T02:16:20","guid":{"rendered":"http:\/\/loving-downtown.flywheelsites.com\/?post_type=project&p=655"},"modified":"2020-05-07T06:46:18","modified_gmt":"2020-05-07T06:46:18","slug":"bio-dur-563","status":"publish","type":"project","link":"https:\/\/www.thinfilmtech.net\/project\/bio-dur-563\/","title":{"rendered":"Bio-Dur 563"},"content":{"rendered":"

[et_pb_section fb_built=”1″ prev_background_color=”#ffffff” next_background_color=”#ffffff” module_class=”global-header-tools” _builder_version=”4.4.1″ background_color=”#004875″ use_background_color_gradient=”on” background_color_gradient_start=”rgba(0,72,117,0.82)” background_color_gradient_end=”#004875″ background_color_gradient_overlays_image=”on” background_image=”https:\/\/www.thinfilmtech.net\/wp-content\/uploads\/2020\/04\/about-banner.jpg” z_index=”9999″ custom_padding=”140px||140px||true|false” top_divider_style=”wave2″ top_divider_height=”52px” bottom_divider_style=”wave2″ bottom_divider_height=”54px” global_module=”1382″ saved_tabs=”all”][et_pb_row _builder_version=”4.4.1″ custom_padding=”0px||0px||false|false”][et_pb_column type=”4_4″ _builder_version=”4.4.1″][et_pb_text _builder_version=”4.4.1″ _dynamic_attributes=”content” header_font=”|700|||||||” header_text_color=”#ffffff” header_font_size=”32px” header_font_size_tablet=”24px” header_font_size_phone=”22px” header_font_size_last_edited=”on|phone”]@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF90aXRsZSIsInNldHRpbmdzIjp7ImJlZm9yZSI6IjxoMT4iLCJhZnRlciI6IjwvaDE+In19@[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ use_custom_gutter=”on” gutter_width=”2″ specialty=”on” _builder_version=”4.4.1″][et_pb_column type=”1_4″ _builder_version=”3.25″ custom_padding=”|||” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.4.1″ text_font=”|700|||||||” text_text_color=”#004875″ text_font_size=”20px” text_line_height=”1.5em” header_2_font=”|600|||||||” header_2_font_size=”24px” text_orientation=”right” custom_margin=”||5px||false|false” text_font_size_tablet=”19px” text_font_size_phone=”18px” text_font_size_last_edited=”on|phone” text_orientation_tablet=”left” text_orientation_phone=”” text_orientation_last_edited=”on|tablet” locked=”off”]Categories[\/et_pb_text][et_pb_menu menu_id=”17″ active_link_color=”#004875″ module_class=”proj-menu” _builder_version=”4.4.1″][\/et_pb_menu][\/et_pb_column][et_pb_column type=”3_4″ specialty_columns=”3″ _builder_version=”3.25″ custom_padding=”|||” custom_padding__hover=”|||”][et_pb_row_inner custom_padding_last_edited=”on|tablet” _builder_version=”4.4.1″ custom_padding_tablet=”0px||||false|false” custom_padding_phone=””][et_pb_column_inner saved_specialty_column_type=”3_4″ _builder_version=”4.4.1″][et_pb_text _builder_version=”4.4.1″ text_text_color=”#004875″ text_font_size=”20px” text_line_height=”1.5em” header_2_font=”|600|||||||” header_2_font_size=”24px” custom_margin=”||5px||false|false” text_font_size_tablet=”19px” text_font_size_phone=”18px” text_font_size_last_edited=”on|phone” locked=”off”]Fast curing version of BIO-DUR 560 for pipeline coating or cold weather use.[\/et_pb_text][et_pb_tabs active_tab_background_color=”#004875″ active_tab_text_color=”#ffffff” _builder_version=”4.4.1″ tab_font_size=”13px” custom_margin=”30px||||false|false”][et_pb_tab title=”Summary” _builder_version=”4.4.1″]<\/p>\n

FOR APPLICATION ABOVE OR BELOW WATER<\/strong><\/p>\n

BIO-DUR\u00ae 563<\/strong> is based on a unique blend of liquid epoxy polymer and aliphatic polyamine curing agents, which is able to displace water from wet surfaces in order to make a permanent bond. The formulation is solvent-free to ensure safety and maximum technical performance. Kevlar\u00ae* fibers are incorporated for reinforcement and viscosity management to achieve high application rates -even underwater!<\/p>\n

BIO-DUR\u00ae 563<\/strong> provides permanent protection under the most adverse conditions. The formula is uniquely field-friendly and uses advanced low toxicity ingredients in a high build brushable\/rollable product. The sister product BIO-DUR\u00ae 561 is available if a higher viscosity; \u201clight paste\u201d consistency is required. All colors including White are available and can be shipped \u201cNon-Regulated\u201d by USDOT, IATA and IMO.<\/p>\n

* Kevlar is a trademark of E. I. Dupont de Nemours Co.<\/em>[\/et_pb_tab][et_pb_tab title=”Recommended Uses” _builder_version=”4.4.1″]ANTICORROSIVE COATING<\/strong>:
\nSplash zone, excellent abrasion resistance above or below water.<\/p>\n

REPAIR COMPOUND<\/strong>:
\nPatching, leak sealing etc. above and below water.<\/p>\n

FIELD JOINT COMPOUND<\/strong>:
\nRapid curing, surface tolerant and excellent cathodic disbondment properties.<\/p>\n

ENCAPSULATING COATING<\/strong>:
\nSmooth, dense, easily decontaminated coating for steel and concrete.<\/p>\n

WASTEWATER<\/strong>:
\nReinforces, smooths and protects concrete exposed to chemical or municipal waste.[\/et_pb_tab][et_pb_tab title=”Technical Information” _builder_version=”4.4.1″]<\/p>\n

VEHICLE TYPE<\/strong> : Epoxy\/Aliphatic amines<\/p>\n

PIGMENTATION<\/strong> : Color\/Inert\/fibrous reinforcement<\/p>\n

COLORS<\/strong> : Standard White, Black, Gray \u2013 other available<\/p>\n

FINISH<\/strong> : Slight texture<\/p>\n

THINNER<\/strong> : Not normally required<\/p>\n

CLEANER<\/strong> : MEK or lacquer thinner<\/p>\n

MIXING RATIO<\/strong> : 1.0\/1.0 v\/v<\/p>\n

INDUCTION TIME<\/strong> : Not required<\/p>\n

POT LIFE<\/strong> : Approx. 20\u2019\/ 77\u00b0F<\/p>\n

FLASH POINT<\/strong> : Over 200\u00b0F<\/p>\n

SOLIDS BY VOLUME<\/strong> : 100%<\/p>\n

SPREADING RATE\/GAL<\/strong> : 1604 mil\/sq.ft.\/gal, 53.5 sq.ft.\/gal @ 30 mils<\/p>\n

DRY TIME, (Dust free)<\/strong> : 4 hours at 77\u00b0F<\/p>\n

DRY TIME, (Service)<\/strong> : 3 hrs. light, 24 hrs. heavy service at 77\u2019F<\/p>\n

APPLICATION METHOD<\/strong> : Brush, roller, heated plural airless spray<\/p>\n

STORAGE CONDITIONS<\/strong> : Normal, Freezing OK<\/p>\n

VOC<\/strong> : Essentially zero<\/p>\n

DENSITY<\/strong> : Base 9.6 lb\/gal; Cure 13.0 lb\/gal, Mix 11.3 lb\/gal<\/p>\n

[\/et_pb_tab][et_pb_tab title=”Application Notes” _builder_version=”4.4.1″]<\/p>\n

SURFACE PREPARATION:<\/strong><\/h3>\n

Remove marine biological settlement and corrosion by >5,000 psi water jetting with or without abrasive. Conventional air\/abrasive blasting works well at shallow depths however efficiency falls off sharply below, say, 10\u2032. Hand held power tools such as needle guns or grinders can give good results if applied conscientiously in small areas but will be inadequate in large areas. Plan to apply the BIO-DUR\u00ae 563<\/strong> within 45 minutes maximum after surface preparation to minimize rerusting or initial settlement of fouling slime, which interferes with initial adhesion.<\/p>\n

Application above water requires similar high pressure water blasting or dry abrasive blasting to yield a firm, granular surface free of loose contamination.<\/p>\n

MIXING PROCEDURE:<\/strong><\/h3>\n

BIO-DUR\u00ae 563<\/strong> is supplied in 2 gallon kits of 2xl containers each of epoxy base and curing agent. These components are formulated in contrasting colors to facilitate complete mixing. Visible streaks of either component seen during the course of mixing indicate \u201chotspots\u201d of unmixed components. It is imperative to properly mix the components since unmixed \u201chotspots\u201d of either base or curing agent will never cure.<\/strong><\/p>\n

Remove equal quantities of base and curing agent from their cans and place them in a clean plastic or steel container. Mixing is accomplished by stirring with a \u201cJiffy\u201d type mixer in a geared down, (high torque), 1\/2\u2033 electric drill. Once mixing begins, there will be about 20 minutes of working time available at 77\u00b0 F. This time may be extended by keeping the components and mixture cool, rather than leaving it in a hot area.<\/p>\n

APPLICATION:<\/strong><\/h3>\n

1) Using a stiff brush or roller apply mixed components from a tray aiming for a coverage rate of about 50 sq.ft. per gallon.<\/p>\n

2) Apply by heated plural component airless spray using the following equipment setup:<\/p>\n

Spray Unit: Graco \u201cKing\u201d or similar with heated hoses.
\nMix ratio: 1\/1 by volume
\nFluid pressure: 2,500 psi
\nFluid temp: 140\u00b0 F
\nFilters: Remove all filters
\nTip size: .031\u2033 -.039\u2033 orifice<\/p>\n

CURING BEFORE SERVICE:<\/strong><\/h3>\n

BIO-DUR\u00ae 563<\/strong> may be immersed in fresh or salt water immediately after application. It will cure to a hard film within about 8 hours and is suitable for traffic after this time. Allow at least three (3) days at 77\u00b0 F before subjecting to aggressive chemical service from industrial solvents and similar materials.<\/p>\n

TYPICAL PHYSICAL PROPERTIES OF THE CURED FILM:<\/strong><\/p>\n

Compressive strength: 7,380 psi (50.9 N\/mm2)
\nTensile Strength: 6,000 psi (est.)
\nFlexural Strength: 4,550 psi (31.4 M\/mm2)
\nAbrasion Resistance: 34.0 mg\/1,000 cycles (CS17 wheels with 1,000 gram weights)
\nTensile Adhesion: >2,000 psi (\u201cNear White\u201d SA2.5 abrasive blasted dry steel)
\n\u201c \u201c >1,000 psi (>5,000 psi water jetted steel applied\/cured underwater)
\n\u201c \u201c >1,000 psi (Power tool cleaned then >2,500 psi water jetted dry steel)<\/p>\n


\n<\/hr>\n

WE URGE YOU TO READ THE MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING AND TO CALL THIN FILM TECHNOLOGY, INC., AS NECESSARY FOR ADVICE OR INFORMATION BEFORE ANY ACTUAL OR CONTEMPLATED APPLICATION.<\/strong><\/p>\n

SAFETY<\/strong>: This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.<\/p>\n

WARRANTY DISCLAIMER<\/strong>: The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries resulting from use of this information or of products recommended herein.<\/p>\n

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