REPAIR COMPOUND:
Patching, leak sealing etc. under all conditions.

ADHESIVE:
Excellent all purpose adhesive for use above and below water

VEHICLE TYPE : Epoxy/proprietary

PIGMENTATION : Color/Inert/fibrous reinforcement

COLORS : Aluminum gray

FINISH : Slight texture

THINNER : Not normally required

CLEANER : MEK or lacquer thinner

MIXING RATIO : 1.0/1.0 v/v

INDUCTION TIME : Not required

POT LIFE : Approx. 10’ / 77° F

FLASH POINT : Over 200° F

SOLIDS BY VOLUME : 100%

SPREADING RATE/GAL : 1604 mil/sq. ft./gal, 53.5 sq. ft./gal @ 30 mils

DRY TIME, (Dust free) : 15 mins. at 77° F

DRY TIME, (Service) : 20 – 30 mins. Light duty

APPLICATION METHOD : Spatula

STORAGE CONDITIONS : Normal, Freezing OK

VOC : Essentially zero

INITIAL PREPARATION:

Before beginning to mix the BIO-FIX™ 913 components, make a mental “run-through” of the job and prepare as much as possible beforehand. A pot life of 10 minutes gives ample time to take care of most situations but time quickly runs out if tools have to be found or valves turned off during a job.

SURFACE PREPARATION:

Scrape or remove all loose contamination around the immediate repair site. Abrade the area using coarse abrasive paper or a mechanical grinder to provide a firm anchor for the repair material.

MIXING PROCEDURE:

BIO-FIX™ 913 is supplied in equal volumes of white epoxy base and gray curing agent. Remove equal quantities of base and curing agent from their cans and place them side-by-side on a surface of plastic, fiberboard etc. Mixing is easily accomplished by folding the components into each other using a spatula. Once mixing begins there will be about 10 minutes of working time available at 80° F, mixing will consume not more than 1 minute of this time. When mixing is complete the product will be a uniform Aluminum Gray color with no streaks of unmixed white or darker gray components. Pot life will be extended underwater by immediately immersing the mixed materials.

APPLICATION:

1) UNDER WATER: Take the mixed BIO-FIX™ 913 underwater in a can or bucket. It will free up a hand to have a hook on a belt to hold the can during application, especially if visibility is poor and a lantern has to be carried. Applicators such as broad putty knives or plastic straight-edged glue spreaders work well on most surfaces. Painters’ mitts work well on small diameter tubular sections such as risers. BIO-FIX™ 913 is resistant to the effects of wave application during curing and will be found to be easier to apply than traditional “splash-zone” compositions and much less messy than lower viscosity underwater “paints”. BIO-FIX™ 913 has a strong tendency to stick to underwater surfaces so expensive equipment should be protected using plastic suits or sacks to cover exposed surfaces. If fiberglass tape is to be wrapped into the repair, it is recommended to saturate the tape then wrap it tightly around circular section members such as pipes with a 1/ 2″ minimum overlap at the edge. Several thickness of glass are recommended for strong repairs. Smooth excess resin at surface to seal the repair.

2) ABOVE WATER: Use as a regular adhesive by mixing the quantity desired and applying to clean surfaces until set in 10 – 15 minutes. When used with glass fiber tape for leak sealing, it is recommended to saturate the tape by “buttering” mixed BIOFIX™ 913 onto one side using a spreader or spatula. Leave a couple of inches of tape uncoated at the free end. Apply the tape to the repair area sticky side down and wrap it around holding firm pressure on the free end. As the tape wraps around the pipe, it will become possible to pull down very tightly thereby forcing the BIO-FIX™ 913 through the tape up to the surface. Overlap previous wraps by at least 1/2″ in a spiral fashion and avoid wrinkles. At least three (3) wraps are recommended for excellent strength around a pipe repair.

WE URGE YOU TO READ THE MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING AND TO CALL THIN FILM TECHNOLOGY, INC., AS NECESSARY FOR ADVICE OR INFORMATION BEFORE ANY ACTUAL OR CONTEMPLATED APPLICATION.

SAFETY: This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.

WARRANTY DISCLAIMER: The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries resulting from use of this information or of products recommended herein.

REPAIR COMPOUND:
Patching, leak sealing etc. under all conditions.

ADHESIVE:
Excellent all purpose adhesive for use above and below water.

VEHICLE TYPE : Epoxy/proprietary

PIGMENTATION : Color/Inert/fibrous reinforcement

COLORS : Standard US Navy Haze Gray

FINISH : Slight texture

THINNER : Not normally required

CLEANER : MEK or lacquer thinner

MIXING RATIO : 1.0/1.0 v/v

INDUCTION TIME : Not required

POT LIFE : Approx. 3’ / 77°F

FLASH POINT : Over 200°F

SOLIDS BY VOLUME : 100%

SPREADING RATE/GAL : 1604 mil/sq. ft./gal, 53.5 sq. ft./gal @ 30 mils

DRY TIME, (Dust free) : 5 mins. at 77°F

DRY TIME, (Service) : 5 – 10 mins. Light duty, full cure in about 12 hours

APPLICATION METHOD : Spatula

STORAGE CONDITIONS : Normal, Freezing OK

VOC : Essentially zero

INITIAL PREPARATION:

Before beginning to mix the BIO-FIX™ 911 components make a mental “run-through” of the job and prepare as much as possible beforehand. A pot life of 3 minutes gives ample time to take care of most situations but time quickly runs out if tools have to be found or valves turned off during a job.

SURFACE PREPARATION:

Scrape or remove all loose contamination around the immediate repair site. Abrade the area using coarse abrasive paper or a mechanical grinder to provide a firm anchor for the repair material.

MIXING PROCEDURE:

BIO-FIX™ 911 is supplied in equal volumes of white epoxy base and black curing agent. Remove equal quantities of base and curing agent from their cans and place them side-by-side on a surface of plastic, fiberboard etc. Mixing is easily accomplished by folding the components into each other using a spatula. Once mixing begins there will be about 3 minutes of working time available at 80°F, mixing will consume not more than 1 minute of this time. When mixing is complete the product will be a uniform Haze Gray color with no streaks of unmixed white or black components. Pot life will be extended underwater by immediately immersing the mixed materials.

APPLICATION:

1) UNDERWATER Take the mixed BIO-FIX™ 911 underwater in a can or bucket, it will free up a hand to have a hook on a belt to hold the can during application especially if visibility is poor and a lantern has to be carried. Applicators such as broad putty knives or plastic straight-edged glue spreaders work well on most surfaces. Painters’ mitts work well on small diameter tubular sections such as risers. BIO-FIX™ 911 is resistant to the effects of wave application during curing and will be found to be easier to apply than traditional “splash-zone” compositions and much less messy than lower viscosity underwater “paints”. BIO-FIX™ 911 has a strong tendency to stick to underwater surfaces and expensive equipment should be protected using plastic suits or sacks to cover exposed surfaces. If fiberglass tape is to be wrapped into the repair it is recommended to saturate the tape then wrap it tightly around circular section members such as pipes with a 1/ 2″ minimum overlap at the edge. Several thickness of glass are recommended for strong repairs, smooth excess resin at surface to seal the repair.

2) ABOVE WATER: Use as a regular adhesive by mixing the quantity desired and applying to clean surfaces until set in 4 – 5 minutes. When used with glass fiber tape for leak sealing it is recommended to saturate the tape by “buttering” mixed BIO-FIX™ 911 onto one side using a spreader or spatula. Leave a couple of inches of tape uncoated at the free end. Apply the tape to the repair area sticky side down and wrap around holding firm pressure on the free end” as the tape wraps around the pipe it will become possible to pull down very tightly so forcing the BIO-FIX™ 911 through the tape up to the surface. Over- lap previous wraps by at least 1/2″ in a spiral fashion and avoid wrinkles. At least three (3) wraps are recommended for excellent strength around a pipe repair. (Three wraps have been tested to well over 1,000 psi over a 1/4″ hole in a 1″ diameter test piece 24 hours after application).

WE URGE YOU TO READ THE MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING AND TO CALL THIN FILM TECHNOLOGY, INC., AS NECESSARY FOR ADVICE OR INFORMATION BEFORE ANY ACTUAL OR CONTEMPLATED APPLICATION.

SAFETY: This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.

WARRANTY DISCLAIMER: The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries resulting from use of this information or of products recommended herein.

REPAIR COMPOUND:
Patching, leak sealing etc. above and below water.

FAIRING COMPOUND:
Smoothing rough steel and concrete.

ENCAPSULATING COATING:
Smooth, dense, easily decontaminated coating for steel and concrete.

VEHICLE TYPE : Epoxy/Aliphatic amines/modifiers

PIGMENTATION : Color/Inert/Anticorrosive/fibrous reinforcement

COLORS : Standard White, Black, Gray – others available

FINISH : Slight texture

THINNER : Not normally required

CLEANER : MEK or lacquer thinner

MIXING RATIO : 1.0/1.0 v/v

INDUCTION TIME : Not required

POT LIFE : Approx. 40’ / 77° F

FLASH POINT : Over 200° F

SOLIDS BY VOLUME : 100%

SPREADING RATE/GAL : 53.5 sq.ft./gal @ 30 mils, 8 sq.ft./gal @ 200 mils

DRY TIME, (Dust free) : 4 hours at 77° F

DRY TIME, (Service) : 14 hrs. light, 72 hrs. heavy

APPLICATION METHOD : Brush, roller, heated plural airless spray

STORAGE CONDITIONS :  Normal, Freezing OK

VOC : Essentially zero

SURFACE PREPARATION:

BELOW WATER: Remove marine biological settlement and corrosion by high pressure water jetting with or without abrasive. Conventional air/abrasive blasting works well at shallow depths however efficiency falls off sharply below, say, 10′. Hand held power tools such as needle guns or grinders can give good results if applied conscientiously in small areas but will be inadequate in large areas. Plan to apply the BIO-DUR® 660SW within 45 minutes maximum after surface preparation to minimize rerusting or initial settlement of fouling slime, which interferes with initial adhesion.

ABOVE WATER: Application above water requires similar high pressure water blasting or dry abrasive blasting to yield a firm, granular surface free of loose contamination. Since there is no problem from resettlement of marine fouling when working above water it is possible to delay application of the BIO-DUR® 660SW indefinitely provided fresh contamination of the surface does not occur.

MIXING PROCEDURE:

BIO-DUR® 660SW is supplied either in 2, 4 or 10-gallon kits of 2xl, 2×2 or 2×5 gallon containers respectively each of epoxy base and curing agent. These components are formulated in contrasting colors to facilitate complete mixing. “Black” BIO-DUR® 660SW for example is supplied with a jet-black epoxy base and an off-white curing agent which mix together to yield a black mixture. Visible streaks of either black or white seen during the course of mixing indicate “hotspots” of unmixed components. It is imperative to properly mix the components since unmixed “hotspots” of either base or curing agent will never cure.

Remove equal quantities of base and curing agent from their cans and place them in a clean plastic or steel container. Mixing is easily accomplished by stirring with a “Jiffy” type mixer in a geared down, (high torque), ½” electric drill. Once mixing begins there will be about 40 minutes of working time available at 80° F. This time may be extended by keeping the components and mixture cool, rather than leaving it in a hot area.

APPLICATION:

1) Using a stiff brush or roller apply from a tray of mixed material aiming for a coverage rate of about 50 sq.ft./ gallon.

2) Application by heated plural spray is easy using the following equipment setup:

Graco “King” or similar with heated hoses.
Mix ratio: 1/1 by volume
Fluid pressure: 2,500 psi
Fluid temp: 140° F
Filters: Remove all filters
Tip size: .031″ -.039″ orifice

Note: For productivity estimate an application rate of one gallon per minute through a 0.035″ tip at 2,500 psi.

CURING BEFORE SERVICE:

BIO-DUR® 660SW may be immersed in fresh or salt water immediately after application. BIO-DUR® 660SW is designed and intended for water service at temperatures up to about 120° F. If resistance to severe chemical or higher heat environments is required we recommend either standard BIO-DUR® 560 or BIO-DUR® 561.

WE URGE YOU TO READ THE MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING AND TO CALL THIN FILM TECHNOLOGY, INC., AS NECESSARY FOR ADVICE OR INFORMATION BEFORE ANY ACTUAL OR CONTEMPLATED APPLICATION.

SAFETY: This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.

WARRANTY DISCLAIMER: The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries resulting from use of this information or of products recommended herein.

VEHICLE TYPE : Epoxy, Flexibilizers and Aliphatic amines

PIGMENTATION : Color/Inert/fibrous reinforcement

COLORS : Standard Haze Gray – others available

FINISH : Slight texture by brush, smooth by spray

THINNER : Not normally required

CLEANER : MEK or lacquer thinner

MIXING RATIO : 1.0/1.0 v/v

INDUCTION TIME : Not required

POT LIFE : Approx. 40min. / 77° F

FLASH POINT : Over 200° F

SOLIDS BY VOLUME : 100%

SPREADING RATE/GAL : 80 sq. ft./gal @ 20 mils

DRY TIME, (Dust free) : 4 hours at 77° F

DRY TIME, (Service) : 14 hrs. light, 72 hrs. heavy

APPLICATION METHOD : Brush, roller, painters mitt, plural airless spray.

STORAGE CONDITIONS : Normal

VOC : Essentially zero

SURFACE PREPARATION:

Painted Surfaces: TOWER-GARD 568 can be applied over all types of existing coatings or coating residue provided they are in general fair condition and tightly adherent. Remove loose surface contamination by sanding, discing, abrasive blasting or water jetting prior to application.

Application above water requires similar high pressure water blasting or dry abrasive blasting to yield a firm, granular surface free of loose contamination.

MIXING PROCEDURE:

BIO-DUR® 568 is supplied either in 2 gallon or 4 gallon kits of 2×1 or 2×2 gallon containers, including one each of epoxy base and curing agent. It is important to thoroughly mix equal volumes of the two components as “hotspots” of badly mixed components will cure poorly.

Mix in a clean container using either paint stirrers for small quantities or a “Jiffy” style mechanical paint stirrer for larger quantities. “Hotspots” of unmixed material will be seen as streaks and will never cure.

APPLICATION:

1.  Above water by brush or roller: Use natural or synthetic fibers, it is generally not worth the effort to clean these tools after use.

2.  By Heated Plural Component Airless Spray:The setup described below will give satisfactory results on larger jobs:

Equipment: Graco “King”, 1/1 ratio units or similar heavy-duty pumps
Hose Pack Length: Up to 160 feet of at least 3/8” – recommend heated and insulated hose pack.
Filters: Remove all filters – these will clog with Kevlar fibers very quickly
Fluid Temperature: Recommend 125°F – 135°F
Fluid Pressure: 2,500 – 3,000 psi at the tip
Tip Size: minimum 0.031 thou”
Cleaning Solvent: MEK or standard epoxy thinner

CURING BEFORE SERVICE:

TOWER-GARD 568 may be immersed in fresh or salt water immediately after application. It will cure to a hard film within about 14 hours and is suitable for light traffic after this time.

WE URGE YOU TO READ THE MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING AND TO CALL THIN FILM TECHNOLOGY, INC., AS NECESSARY FOR ADVICE OR INFORMATION BEFORE ANY ACTUAL OR CONTEMPLATED APPLICATION.

SAFETY: This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.

WARRANTY DISCLAIMER: The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries resulting from use of this information or of products recommended herein.

ANTICORROSIVE COATING:
General service in aggressive exposures including high abrasion.

ENCAPSULATING COATING:
Smooth, dense, easily decontaminated coating for steel and concrete.

VEHICLE TYPE : Epoxy/Aliphatic amines

PIGMENTATION : Color/Inert/fibrous reinforcement

COLORS : Standard White, Black, Gray – other available

FINISH : Slight texture

THINNER : Not normally required

CLEANER : MEK or lacquer thinner

MIXING RATIO : 1.0/1.0 v/v

INDUCTION TIME : Not required

POT LIFE : Approx. 40° / 77°F

FLASH POINT : Over 200°F

SOLIDS BY VOLUME : 100%

SPREADING RATE/GAL : 1604 mil/sq.ft./gal, 53.5 sq.ft./gal @ 30 mils

DRY TIME, (Dust free) : 4 hours at 77°F

DRY TIME, (Service) : 14 hrs. light, 72 hrs. heavy

APPLICATION METHOD : Brush, roller, heated plural airless spray

STORAGE CONDITIONS : Normal, Freezing OK

VOC : Essentially zero

SURFACE PREPARATION:

Performance depends to a great extent upon the degree of surface preparation attained. For severe service such as in tank internals a white metal abrasive blast to NACE 1, SSPC-SP-5, SA3 standard is recommended. Although BIO-DUR 565 will perform well on compromised surfaces a minimum standard of “Near- White” blasting, NACE 2, SSPC-SP-10, SA2.5, is recommended. In certain circumstances BIO-DUR 565 may be applied even to wet surfaces with surprisingly good results.

MIXING PROCEDURE:

BIO-DUR® 565 is supplied either in 2 gallon or 10 gallon kits of 2xl, or 2×5 gallon containers of epoxy base and curing agent. These components are formulated in contrasting colors to facilitate complete mixing. “Black” BIO-DUR® 560 for example is supplied with a jet black epoxy base and an off-white curing agent which mix together to yield a black mixture. Visible streaks of either black or white, if seen during the course of mixing, indicate “hotspots” of unmixed components. It is imperative to properly mix the components since unmixed “hotspots” of either base or curing agent will never cure.

Remove equal quantities of base and curing agent from their cans and place them in a clean plastic or steel container. Mixing is easily accomplished by stirring with a “Jiffy” type mixer in a geared down, (high torque), 1/2″ electric drill. Once mixing begins, there will be approximately 40 minutes of working time available at 80°F. Keeping the components and mixture cool, rather than leaving it in a hot area may extend this time.

APPLICATION:

1) Using a stiff brush or roller apply from a tray of mixed material aiming for a coverage rate of about 50 sq.ft./ gallon.

2) Application by heated plural spray is easy and results in attractive, uniform films with exceptional resistance to sagging and great edge coverage using the following equipment setup:

Graco “King” or similar with heated hoses.
Fluid pressure: 2,500 psi
Mix ratio: 1/1 by volume
Filters: Remove all filters
Fluid temp: 140°F
Tip size: .031″ -.039″ orifice

Note: For productivity estimate an application rate of one gallon per minute through a 0.035″ tip at 2,500 psi.

CURING BEFORE SERVICE:

BIO-DUR® 565 will cure to a hard film within about 14 hours and is suitable for traffic after this time. Allow at least three (3) days at 77°F before subjecting to aggressive chemical service from industrial solvents and similar materials.

TYPICAL PHYSICAL PROPERTIES OF THE CURED FILM:

Compressive strength: 7,380 psi (50.9 N/mm2)
Tensile Strength: 6,000 psi (est.)
Flexural Strength: 4,550 psi (31.4 M/mm2)
Abrasion Resistance: 34.0 mg/1,000 cycles (CS17 wheels with 1,000 gram weights)

WE URGE YOU TO READ THE MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING AND TO CALL THIN FILM TECHNOLOGY, INC., AS NECESSARY FOR ADVICE OR INFORMATION BEFORE ANY ACTUAL OR CONTEMPLATED APPLICATION.

SAFETY: This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.

WARRANTY DISCLAIMER: The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries resulting from use of this information or of products recommended herein.

REPAIR COMPOUND:
Patching, leak sealing etc. above and below water

FAIRING COMPOUND:
Smoothing rough steel and concrete

ENCAPSULATING COATING:
Smooth, dense, easily decontaminated coating for steel and concrete

WASTEWATER:
Reinforces, smooths and protects concrete exposed to chemical or municipal waste

VEHICLE TYPE : Epoxy/Aliphatic amines/modifiers

PIGMENTATION : Color/Inert/fibrous reinforcement

COLORS : Standard White, Black, Gray – other available

FINISH : Slight texture

THINNER : Not normally required

CLEANER : MEK or lacquer thinner

MIXING RATIO : 1.0/1.0 v/v

INDUCTION TIME : Not required

POT LIFE : Approx. 15’ / 77° F

FLASH POINT : Over 200° F

SOLIDS BY VOLUME : 100%

SPREADING RATE/GAL : 53.5 sq.ft./gal @ 30 mils, 8 sq.ft./gal @ 200 mils

DRY TIME, (Dust free) : 1.5 hours at 77° F

DRY TIME, (Service) : 8 hrs. light, 36 hrs. heavy

APPLICATION METHOD : Brush, roller

STORAGE CONDITIONS : Normal, Freezing OK

VOC : Essentially zero

SURFACE PREPARATION:

BELOW WATER: Remove marine biological settlement and corrosion by high pressure water jetting with or without abrasive. Conventional air/abrasive blasting works well at shallow depths but efficiency falls off sharply below 10′. Hand held power tools such as needle guns or grinders can give good results if applied conscientiously in small areas but will be inadequate in large areas. Plan to apply the BIO-DUR® 563SW within 45 minutes maximum after surface preparation to minimize rerusting or initial settlement of fouling slime, which interferes with initial adhesion.

ABOVE WATER: Application above water requires similar high pressure water blasting or dry abrasive blasting to yield a firm, granular surface free of loose contamination. Since there is no problem from resettlement of marine fouling when working above water it is possible to delay application of theBIO-DUR® 563SW indefinitely provided fresh contamination of the surface does not occur.

MIXING PROCEDURE:

BIO-DUR® 563SW is supplied either in 2, 4 or 10-gallon kits of 2xl, 2×2 or 2×5 gallon containers respectively each of epoxy base and curing agent. These components are formulated in contrasting colors to facilitate complete mixing. “Black” BIO-DUR® 563SW for example is supplied with a jet-black epoxy base and an offwhite curing agent which mix together to yield a black mixture. Visible streaks of either black or white seen during the course of mixing indicate “hotspots” of unmixed components. It is imperative to properly mix the components since unmixed “hotspots” of either base or curing agent will never cure.

Remove equal quantities of base and curing agent from their cans and place them in a clean plastic or steel container. Mixing is easily accomplished by stirring with a “Jiffy” type mixer in a geared down, (high torque), ó” electric drill. Once mixing begins there will be about 15 minutes of working time available at 77° F. This time may be extended by keeping the components and mixture cool rather than leaving it in a hot area.

APPLICATION:

1) Using a stiff brush or roller apply mixed components from a tray aiming for a coverage rate of about 50 sq.ft. per gallon to yield a film thickness of about 32 mils.

2) Contact TFT for recommendations if spray application is desired.

3)BIO-DUR® 563SW can be applied from 45°F (7.2°C) to 120°F (48.9°C). At temperatures below 45°F, the curing reaction slows dramatically. At temperatures above 120°F, the lowered viscosity can result in sagging on vertical surfaces. Under these conditions, TFT recommends the HHA (High Heat Application) variant of BIO-DUR 560SW which can be applied up to about 220°F (104°C).

CURING BEFORE SERVICE:

BIO-DUR® 563SW may be immersed in fresh or salt water immediately after application. BIO-DUR® 563SW is designed and intended for water service at temperatures up to about 120° F. If resistance to severe chemical or higher heat environments is required we recommend either standard BIO-DUR® 560 or BIO-DUR® 561.

WE URGE YOU TO READ THE MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING AND TO CALL THIN FILM TECHNOLOGY, INC., AS NECESSARY FOR ADVICE OR INFORMATION BEFORE ANY ACTUAL OR CONTEMPLATED APPLICATION.

SAFETY: This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.

WARRANTY DISCLAIMER: The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries resulting from use of this information or of products recommended herein.

REPAIR COMPOUND:
Patching, leak sealing etc. above and below water.

FIELD JOINT COMPOUND:
Rapid curing, surface tolerant and excellent cathodic disbondment properties.

ENCAPSULATING COATING:
Smooth, dense, easily decontaminated coating for steel and concrete.

WASTEWATER:
Reinforces, smooths and protects concrete exposed to chemical or municipal waste.

VEHICLE TYPE : Epoxy/Aliphatic amines

PIGMENTATION : Color/Inert/fibrous reinforcement

COLORS : Standard White, Black, Gray – other available

FINISH : Slight texture

THINNER : Not normally required

CLEANER : MEK or lacquer thinner

MIXING RATIO : 1.0/1.0 v/v

INDUCTION TIME : Not required

POT LIFE : Approx. 20’/ 77°F

FLASH POINT : Over 200°F

SOLIDS BY VOLUME : 100%

SPREADING RATE/GAL : 1604 mil/sq.ft./gal, 53.5 sq.ft./gal @ 30 mils

DRY TIME, (Dust free) : 4 hours at 77°F

DRY TIME, (Service) : 3 hrs. light, 24 hrs. heavy service at 77’F

APPLICATION METHOD : Brush, roller, heated plural airless spray

STORAGE CONDITIONS : Normal, Freezing OK

VOC : Essentially zero

DENSITY : Base 9.6 lb/gal; Cure 13.0 lb/gal, Mix 11.3 lb/gal

SURFACE PREPARATION:

Remove marine biological settlement and corrosion by >5,000 psi water jetting with or without abrasive. Conventional air/abrasive blasting works well at shallow depths however efficiency falls off sharply below, say, 10′. Hand held power tools such as needle guns or grinders can give good results if applied conscientiously in small areas but will be inadequate in large areas. Plan to apply the BIO-DUR® 563 within 45 minutes maximum after surface preparation to minimize rerusting or initial settlement of fouling slime, which interferes with initial adhesion.

Application above water requires similar high pressure water blasting or dry abrasive blasting to yield a firm, granular surface free of loose contamination.

MIXING PROCEDURE:

BIO-DUR® 563 is supplied in 2 gallon kits of 2xl containers each of epoxy base and curing agent. These components are formulated in contrasting colors to facilitate complete mixing. Visible streaks of either component seen during the course of mixing indicate “hotspots” of unmixed components. It is imperative to properly mix the components since unmixed “hotspots” of either base or curing agent will never cure.

Remove equal quantities of base and curing agent from their cans and place them in a clean plastic or steel container. Mixing is accomplished by stirring with a “Jiffy” type mixer in a geared down, (high torque), 1/2″ electric drill. Once mixing begins, there will be about 20 minutes of working time available at 77° F. This time may be extended by keeping the components and mixture cool, rather than leaving it in a hot area.

APPLICATION:

1) Using a stiff brush or roller apply mixed components from a tray aiming for a coverage rate of about 50 sq.ft. per gallon.

2) Apply by heated plural component airless spray using the following equipment setup:

Spray Unit: Graco “King” or similar with heated hoses.
Mix ratio: 1/1 by volume
Fluid pressure: 2,500 psi
Fluid temp: 140° F
Filters: Remove all filters
Tip size: .031″ -.039″ orifice

CURING BEFORE SERVICE:

BIO-DUR® 563 may be immersed in fresh or salt water immediately after application. It will cure to a hard film within about 8 hours and is suitable for traffic after this time. Allow at least three (3) days at 77° F before subjecting to aggressive chemical service from industrial solvents and similar materials.

TYPICAL PHYSICAL PROPERTIES OF THE CURED FILM:

Compressive strength: 7,380 psi (50.9 N/mm2)
Tensile Strength: 6,000 psi (est.)
Flexural Strength: 4,550 psi (31.4 M/mm2)
Abrasion Resistance: 34.0 mg/1,000 cycles (CS17 wheels with 1,000 gram weights)
Tensile Adhesion: >2,000 psi (“Near White” SA2.5 abrasive blasted dry steel)
“ “ >1,000 psi (>5,000 psi water jetted steel applied/cured underwater)
“ “ >1,000 psi (Power tool cleaned then >2,500 psi water jetted dry steel)

WE URGE YOU TO READ THE MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING AND TO CALL THIN FILM TECHNOLOGY, INC., AS NECESSARY FOR ADVICE OR INFORMATION BEFORE ANY ACTUAL OR CONTEMPLATED APPLICATION.

SAFETY: This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.

WARRANTY DISCLAIMER: The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries resulting from use of this information or of products recommended herein.

REPAIR COMPOUND:
Patching, leak sealing etc. above and below water.

FAIRING COMPOUND:
Smoothing rough steel and concrete.

CONCRETE COATING:
Sealing concrete especially in the splash-zone of structures such as bridges.

VEHICLE TYPE : Epoxy/Aliphatic amines

PIGMENTATION : Color/Inert/fibrous reinforcement

COLORS : Standard White, Black, Gray – other available

FINISH : Slight texture

THINNER : Not normally required C

LEANER : MEK or lacquer thinner

MIXING RATIO : 1.0/1.0 v/v

INDUCTION TIME : Not required

POT LIFE : Approx. 45’ / 77°F

FLASH POINT : Over 200°F

SOLIDS BY VOLUME : 100%

SPREADING RATE/GAL : 1604 mil/sq. ft./gal, 40 sq. ft./gal @ 40 mils

DRY TIME, (Dust free) : 4 hours at 77°F

DRY TIME, (Service) : 14 hrs. light, 72 hrs. heavy

APPLICATION METHOD : Trowel, “Pool float”, mitts

STORAGE CONDITIONS : Normal, Freezing OK

VOC : Essentially zero

SURFACE PREPARATION:

BELOW WATER: Remove marine biological settlement and corrosion by high-pressure water jetting with or without abrasive. Conventional air/abrasive blasting works well at shallow depths; however, efficiency falls off sharply below about 10′. Hand held power tools such as needle guns or grinders can give good results if applied conscientiously in small areas but will be inadequate in large areas. Plan to apply the BIO-DUR® 561SW within 45 minutes maximum after surface preparation to minimize rerusting or initial settlement of fouling slime, which interferes with initial adhesion.

ABOVE WATER: Application above water requires similar high pressure water blasting or dry abrasive blasting to yield a firm, granular surface free of loose contamination. Since there is no problem from resettlement of marine fouling when working above water it is possible to delay application of the BIO-DUR 561SW indefinitely provided fresh contamination of the surface does not occur.

MIXING PROCEDURE:

BIO-DUR® 561SW is supplied either in 2 gallon or 4 gallon kits of 2×1 or 2×2 gallon containers respectively each of epoxy base and curing agent. These components are formulated in contrasting colors to facilitate complete mixing. “Black” BIO-DUR® 561SW for example is supplied with a jet black epoxy base and an off-white curing agent which mix together to yield a black mixture, visible streaks of either black or white seen during the course of mixing indicate “hotspots” of unmixed components.

Remove equal quantities of base and curing agent from their cans and place them side-by-side on a surface of plastic, fiberboard etc. Mixing is easily accomplished by folding the components into each other using a spatula or piece of wood. Once mixing begins there will be about 45 minutes of working time available at 80°F. This time may be extended by keeping the components and mixture cool, send the mixed material underwater as quickly as possible rather than leaving it on a hot deck.

APPLICATION:

1) UNDERWATER Take the mixed BIO-DUR® 561SW underwater in a can or bucket, it will free up a hand to have a hook on a belt to hold the can during painting especially if visibility is poor and a lantern has to be carried. Applicators such as broad putty knives or plastic straight-edged glue spreaders work well on most surfaces. Painters’ mitts work well on small diameter tubular sections such as risers. BIO-DUR® 561SW is resistant to the effects of wave application during curing and will be found to be easier to apply than traditional “splash-zone” compositions and much less messy than lower viscosity underwater “paints”. BIO-DUR™ 561SW has a strong tendency to stick to underwater surfaces and expensive equipment should be protected using plastic suits or sacks to cover exposed surfaces.

2) ABOVE WATER: Apply using an appropriate tool such as a spreader or short, stiff brush if the surface is especially rough.

CURING BEFORE SERVICE:

BIO-DUR® 561SW may be immersed in fresh or salt water immediately after application. If exposure to aggressive chemical environments is anticipated it is recommended to use BIO-DUR® 561.

WE URGE YOU TO READ THE MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING AND TO CALL THIN FILM TECHNOLOGY, INC., AS NECESSARY FOR ADVICE OR INFORMATION BEFORE ANY ACTUAL OR CONTEMPLATED APPLICATION.

SAFETY: This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.

WARRANTY DISCLAIMER: The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries resulting from use of this information or of products recommended herein.

REPAIR COMPOUND:
Patching, leak sealing etc. above and below water.

FAIRING COMPOUND:
Smoothing rough steel and concrete.

WASTEWATER:
Reinforcing, smoothing and protecting worn concrete damaged by exposure to chemical or municipal waste streams.

VEHICLE TYPE : Epoxy/Aliphatic amines

PIGMENTATION : Color/Inert/fibrous reinforcement

COLORS : Standard White, Black, Gray – other available

FINISH : Slight texture

THINNER : Not normally required

CLEANER : MEK or lacquer thinner

MIXING RATIO : 1.0/1.0 v/v

INDUCTION TIME : Not required

POT LIFE : Approx. 40’ / 77°F

FLASH POINT : Over 200°F

SOLIDS BY VOLUME : 100%

SPREADING RATE/GAL : 40 sq. ft./gal @ 40 mils rec. U/W application rate.

DRY TIME, (Dust free) : 4 hours at 77°F

DRY TIME, (Service) : 14 hrs. light, 72 hrs. heavy

APPLICATION METHOD : Trowel, “Pool float”, mitts

STORAGE CONDITIONS : Normal, Freezing OK

VOC : Essentially zero

SURFACE PREPARATION:

Remove marine biological settlement and corrosion by high-pressure water jetting with or without abrasive. Conventional air/abrasive blasting works well at shallow depths; however, efficiency falls off sharply below about 10′. Hand held power tools such as needle guns or grinders can give good results if applied conscientiously in small areas but will be inadequate in large areas. Plan to apply the BIO-DUR® within 45 minutes maximum after surface preparation to minimize rerusting or initial settlement of fouling slime, which interferes with initial adhesion.

Application above water requires similar high pressure water blasting or dry abrasive blasting to yield a firm, granular surface free of loose contamination.

MIXING PROCEDURE:

BIO-DUR® 561 is supplied either in 2 gallon or 4 gallon kits of 2×1 or 2×2 gallon containers respectively each of epoxy base and curing agent. These components are formulated in contrasting colors to facilitate complete mixing. “Black” BIO-DUR® 561 for example is supplied with a jet black epoxy base and an off-white curing agent which mix together to yield a black mixture, visible streaks of either black or white seen during the course of mixing indicate “hotspots” unmixed components.

Remove equal quantities of base and curing agent from their cans and place them side-by-side on a surface of plastic, fiberboard etc. Mixing is easily accomplished by folding the components into each other using a spatula or piece of wood. Once mixing begins there will be about 40 minutes of working time available at 80°F. This time may be extended by keeping the components and mixture cool, send the mixed material underwater as quickly as possible rather than leaving it on a hot deck.

APPLICATION:

1) UNDERWATER Take the mixed BIO-DUR® 561 underwater in a can or bucket, it will free up a hand to have a hook on a belt to hold the can during painting especially if visibility is poor and a lantern has to be carried. Applicators such as broad putty knives or plastic straight-edged glue spreaders work well on most surfaces. Painters’ mitts work well on small diameter tubular sections such as risers. BIO-DUR® 561 is resistant to the effects of wave application during curing and will be found to be easier to apply than traditional “splash-zone” compositions and much less messy than lower viscosity underwater “paints”. BIO-DUR® 561 has a strong tendency to stick to underwater surfaces and expensive equipment should be protected using plastic suits or sacks to cover exposed surfaces.

2) ABOVE WATER: Apply using an appropriate tool such as a spreader or short, stiff brush if the surface is especially rough.

CURING BEFORE SERVICE:

BIO-DUR® 561 may be immersed in fresh or salt water immediately after application. It will cure to a hard film within about 14 hours and is suitable for traffic after this time. Allow at least three (3) days at 77°F before subjecting to aggressive chemical service from industrial solvents and similar materials.

WE URGE YOU TO READ THE MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING AND TO CALL THIN FILM TECHNOLOGY, INC., AS NECESSARY FOR ADVICE OR INFORMATION BEFORE ANY ACTUAL OR CONTEMPLATED APPLICATION.

SAFETY: This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.

WARRANTY DISCLAIMER: The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries resulting from use of this information or of products recommended herein.

REPAIR COMPOUND:
Patching, leak sealing etc. above and below water.

FAIRING COMPOUND:
Smoothing rough steel and concrete.

ENCAPSULATING COATING:
Smooth, dense, easily decontaminated coating for steel and concrete.

WASTEWATER:
Reinforces, smooths and protects concrete exposed to chemical or municipal waste.

VEHICLE TYPE : Epoxy/Aliphatic amines/modifiers

PIGMENTATION : Color/Inert/fibrous reinforcement

COLORS : Standard White, Black, Gray – other available

FINISH : Slight texture

THINNER : Not normally required

CLEANER : MEK or lacquer thinner

MIXING RATIO : 1.0/1.0 v/v

INDUCTION TIME : Not required

POT LIFE : Approx. 40’ / 77°F

FLASH POINT : Over 200°F

SOLIDS BY VOLUME : 100%

SPREADING RATE/GAL : 53.5 sq.ft./gal @ 30 mils, 8 sq.ft./gal @ 200 mils

DRY TIME, (Dust free) : 4 hours at 77°F

DRY TIME, (Service) : 14 hrs. light, 72 hrs. heavy

APPLICATION METHOD : Brush, roller, heated plural airless spray

STORAGE CONDITIONS : Normal, Freezing OK

VOC : Essentially zero

SURFACE PREPARATION:

BELOW WATER: Remove marine biological settlement and corrosion by high pressure water jetting with or without abrasive. Conventional air/abrasive blasting works well at shallow depths however efficiency falls off sharply below, say, 10′. Hand held power tools such as needle guns or grinders can give good results if applied conscientiously in small areas but will be inadequate in large areas. Plan to apply the BIO-DUR®560SW within 45 minutes maximum after surface preparation to minimize rerusting or initial settlement of fouling slime, which interferes with initial adhesion.

ABOVE WATER: Application above water requires similar high pressure water blasting or dry abrasive blasting to yield a firm, granular surface free of loose contamination. Since there is no problem from resettlement of marine fouling when working above water it is possible to delay application of the BIO-DUR 560SW indefinitely provided fresh contamination of the surface does not occur.

MIXING PROCEDURE:

BIO-DUR® 560SW is supplied either in 2, 4 or 10-gallon kits of 2xl, 2×2 or 2×5 gallon containers respectively each of epoxy base and curing agent. These components are formulated in contrasting colors to facilitate complete mixing. “Black” BIO-DUR® 560SW for example is supplied with a jet-black epoxy base and an off-white curing agent which mix together to yield a black mixture, visible streaks of either black or white seen during the course of mixing indicate “hotspots” unmixed components. It is imperative to properly mix the components since unmixed “hotspots” of either base or curing agent will never cure.

Remove equal quantities of base and curing agent from their cans and place them in a clean plastic or steel container. Mixing is easily accomplished by stirring with a “Jiffy” type mixer in a geared down, (high torque), ½” electric drill. Once mixing begins there will be about 40 minutes of working time available at 80° F. This time may be extended by keeping the components and mixture cool, rather than leaving it in a hot area.

APPLICATION:

1) Using a stiff brush or roller apply from a tray of mixed material aiming for a coverage rate of about 50 sq.ft./ gallon.

2) Application by heated plural spray is easy using the following equipment setup:

Graco “King” or similar with heated hoses.
Mix ratio: 1/1 by volume
Fluid pressure: 2,500 psi
Fluid temp: 140° F
Filters: Remove all filters
Tip size: .031″ -.039″ orifice

Note: For productivity estimate an application rate of one gallon per minute through a 0.035″ tip at 2,500 psi.

CURING BEFORE SERVICE:

BIO-DUR® 560SW may be immersed in fresh or salt water immediately after application. BIODUR® 560SW is designed and intended for water service at temperatures up to about 120°F. If resistance to severe chemical or higher heat environments is required we recommend either standard BIO-DUR® 560 or BIO-DUR® 561.

WE URGE YOU TO READ THE MATERIAL SAFETY DATA SHEET (MSDS) BEFORE USING AND TO CALL THIN FILM TECHNOLOGY, INC., AS NECESSARY FOR ADVICE OR INFORMATION BEFORE ANY ACTUAL OR CONTEMPLATED APPLICATION.

SAFETY: This is a hazardous material if misused. Read and understand the Material Safety Data Sheet (MSDS) before use.

WARRANTY DISCLAIMER: The technical data given herein has been compiled for your help and guidance and is based upon our experience and knowledge. However, as we have no control over the use to which this information is put, no warranty, express or implied, is intended or given. We assume no responsibility whatsoever for coverage, performance or damages, including injuries resulting from use of this information or of products recommended herein.